How should the customized color of bags be controlled
2023-02-13 09:31:52
hebei leimande
Bag customization is originally to meet individual needs. The matching of different color fabrics can make customized backpacks and bags show different effects. Often customers with high requirements will have relatively absolute requirements on the color of the fabric lining, and then the question arises, how can OEM ODM Backpack Manufacturers ensure that the color of the customized material of the luggage can meet the customer's requirements, and the answer is dyed.
Most of the customized fabrics for luggage are polyester and nylon fabrics. Major fabric manufacturers have stock fabrics with various textures and colors in stock. Under normal circumstances, you can find a color that is relatively close to the color. However, when you encounter a color that requires higher customers can only go to the fabric factory for processing and dyeing. It sounds like there is no problem, and the logic is quite reasonable. It is often not so simple in reality. First, let's briefly analyze the operation process of the dye and you will understand. If you want to personalize and customize color dyes, you need to weave the cloth first, and then dye it with white gray cloth. Before dying, you need to make a small sample in a beaker to confirm the color for the customer, but often there will be a color difference between this step and the finished product, and then the next step will be The dyeing vats are adjusted according to the color ratio, and then the dyes are used, and the colored fabrics can enter the process of brushing and setting. After all the processes are completed, the colored fabric can come out as a finished product. Generally, this process takes a few days if it is fast, and more than half a month if it is slow.
After the introduction of the process of custom-made fabric dyeing for this luggage, we can briefly analyze where and how to deal with the difficulties in the color control of luggage manufacturers. The first point is that each cloth dyeing needs a certain minimum order quantity to be customized, and the minimum is basically one meal. If it is the most commonly used Oxford cloth of 600D, it will probably need 1000 meters. If the customized quantity of luggage cannot use these quantities, it is recommended that you choose the finished material directly. The time is still short and the color can be seen directly in the finished product. That is to say, this kind of customized material is only suitable for customers with a large amount of customized bags. Another problem is that what you see is not necessarily what you get. We all know that color is displayed on different media (materials) by the same pigment, and it is not the same color. There are also many colors in each color. Variety of colors (Pantone color card can not reflect all colors).
Often when dyeing, it is necessary to use a beaker to match several similar colors, and then dye a few small pieces for customers to choose from, but the difference in dye material and the process itself will make the fabric dyed with the predetermined color ratio biased. color. In order to solve this problem, the best way at present is to continuously reach the final target bag color in a wasteful way. In layman's terms, it is to make a few more batches until it is what you want.
Of course, for luggage customization, the waste itself is increasing the cost. Of course, is there any molding dyeing done very well? The answer is yes. It's just that the probability of success once is relatively small. Because even the best fabric factory has color differences, which is a normal phenomenon. How to control the customized color of bags, basically the above suggestions have given the answer.